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September/October 2003
Some Paint, Some
Mortar, a Couple of Mops and a Bucket of Water

The Kearney House in spring 2002.
Frankly, this is the article we hoped to publish in the last issue of our
visitor’s letter. We hoped then to be able to tell our visitors that the
Kearney House was
looking the best it had in decades, and that they should make a point of
getting down to the Alpine Picnic Area on the Hudson to take a look. Unfortunately,
when our end-of-June deadline rolled around, the house was looking far worse
than it had—probably in a century or more…
As anyone in the Northeast who wasn’t asleep for the past six months can
attest, the weather has been miserable. And that was the problem. A major
exterior restoration project that was scheduled to be finished by our normal
opening time in May had gotten hopelessly behind schedule. This wasn’t the
usual delays you expect with any kind of project of this sort, where supplies
are late in arriving or that kind of thing. This was months behind
schedule, and the house, when we were finally able to open it at all for the
July 4th weekend, looked like a disaster. The clapboards were stripped to bare
wood, and much of the mortar between the stones had been chipped out, but not
yet replaced. Yellow tape blocked off the back, where ladders and such were
being stored, giving it the feel of a crime scene. And so we asked our summer
staff to write about something—anything—else, and we got their
excellent article about wild
turkeys instead.
The project had been in the works for a year or more, the result of our
collaboration with the New York City architectural firm of Page Ayres Cowley,
LLC. The talented staff at Cowley had developed a plan for restoring the
house’s exterior to something like its original form, using a scientific
approach. They took paint and mortar samples from various places around the
house and analyzed them.
We learned from these analyses that there were up to a dozen layers of
paint on the clapboards—and, unfortunately but not surprisingly, that some of
the earlier layers were lead-based. Under a microscope, the paint layers can
be looked at almost like tree rings, and comparing them with photographs, we
were able to date many of them. We had the fresh coat put on the house in
1909, when it was to serve as the centerpiece of a dedication ceremony for the
new Interstate Park. We had the bizarre layer of “bottle green” that was
applied around 1930—then promptly painted over white again a year or two
later. Right after this last layer of white, a mystery: a layer of fine rock
dust between it and the next white layer, which was applied by the Civilian
Conservation Corps in the late 1930s. (We think we’ve figured out the rock
dust, that it was probably from the construction of the nearby stone picnic
pavilion and refreshment stand, built by the Civil Works Administration in
1934.) And then there are more layers of white. The earlier shades of white,
the ones that preceded the 1909 paint job, would be matched for the new coat
of paint we would apply. Likewise, an early shade of dark green would be
applied to the trim, as it probably had been in the nineteenth century.

The house with its new coat of paint on September 27,
1909, during the dedication of the Interstate Park (the governors of New York
and New Jersey are among those on the porch); during the house’s short-lived
“bottle green” phase, around 1930; construction of the the Alpine Pavilion in
1934, the house in the background (with it easy to imagine how a layer of rock
dust could have formed on the exterior of the house).
From the mortar analysis, we got confirmation that the interior mortar,
that which was actually used to hold the foot-and-a-half-thick stone walls
together, was, as we had suspected, Hudson River mud. An outer layer of
light-colored limestone-based mortar was applied to the edges. New mortar
would be custom made to match the limestone “recipe.” And the paint that had
been applied to the stone walls in the past few decades would be removed—and
would stay off.
The paint removal had to be done by a firm licensed for lead paint
abatement, Niram, Inc., of Boonton, New Jersey. Niram would use the gentlest
means possible, chemical strippers that would not harm the substrate.
Unfortunately, these chemicals need to be applied in relatively warm,
relatively dry weather. So when our May opening day came, the house was still
surrounded by yellow tape, and a crew of men in respirators were busy applying
a chemical that temporarily had turned the stone section of the house a sickly
green color. Weeks dragged on before the next set of contractors—Fame
Construction of Great Neck, New York, who would repair damaged clapboards and
sills, prime and paint the wood, and re-point the stone walls inside and
out—could begin.

Niram sets to work removing many layer of paint from the
house’s wood and stone spring of 2003.
But once they got to work—and when the weather wasn’t too bad to stop
them—Fame’s progress was impressive, and as July moved along, each day the
house looked a little bit better, a little bit more like a home. Until
finally, there came an afternoon when several of us who have known the house
for years could only stop and stare. It had become beautiful! More beautiful
than any of us could remember.

Fame Construction sets to work, summer of 2003.
Then it was our turn. As anyone who has had construction work done in her
or his home knows, no matter how careful the workers try to be, the place is a
mess when they leave. So it was time to get out the mops. We decided to begin
in the attic and work our way down. To judge from the layers of dust up there
(and no, we didn’t analyze them), we may have been the first people to attempt
this in a thorough fashion since—we don’t even want to think about it. Two
whole days in the tight quarters there, however, and it seemed like a new
place. Then, with some volunteer help from Girl Scout Troop 161 of Dumont, we
took on the rest of the house.
And so now, in this issue of our visitor’s letter, we can say it. The
Kearney House is looking the best it has in decades, and you should try to
make a point of getting down to the Alpine Picnic Area on the Hudson to take a look.
We’re open weekend and holiday afternoons from 12 to 5. We’re still waiting on
some gutters (this is a material delay, the kind of thing you expect with this
sort of project).
But they’ll go up soon enough.
Before, during, and after...







EN

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© 2003
Palisades Interstate Park Commission |